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This informative blog allows plastics professionals to discuss plastics training and technology. Brought to you by Routsis Training: the plastic industry's premiere training provider.

Scientific Molding Skills Portals deliver affordable hands-on skills training

A Scientific Molding Skills Portal from Routsis Training combines foundational eLearning with critical skills-development labs. This in-house training system teaches your production personnel how to develop, document, optimize, and evaluate a robust Scientific Molding process. These portals deliver the same advanced processing training once reserved for expensive seminars and on-site training sessions.

“The great thing about these Skills Portals is that they allow technical employees develop real, practical molding skills that translate directly into increased productivity and profitability.”

Daniel Stephens, Vice-President of Routsis Training

32 courses on 1 powerful portal — available in 6 languages

Each Skills Portal comes pre-configured with 6 Scientific Molding 101 courses, 13 Intermediate SkillSet™ Labs, and 13 Advanced SkillSet™ Labs. Each online course and all related hands-on training materials are available in 6 different languages: English, Spanish, French, Brazilian Portuguese, Bahasa Malaysia, and Mandarin Chinese.

Employees are assigned to 1 of 3 learning tracks: Fundamental, Intermediate, and Advanced. All participants begin with the basics. Those assigned to the higher learning tracks continue on, performing our hands-on labs on your facility’s production equipment.

  • Fundamental Courses
    Our “101” courses establish a consistent knowledgebase while emphasizing safety — using the production terminology and concepts that every employee should learn.
  • Intermediate SkillSet™ Labs
    These labs provide skills-development instruction & worksheets for documenting and developing of a robust Scientific Molding process — from injection & packing to tonnage & recovery.
  • Advanced SkillSet™ Labs
    Your top processors learn how to test important aspects of the process; such as viscosity, deflection, and imbalance — as well as how to optimize cooling, screw recovery, and part removal. These skills can be applied immediately to improve existing processes at your facility.

For more information about Scientific Molding Skills Portals, please contact Routsis Training or visit the Skills Portals landing page.

Train & Benchmark Employees with Routsis Professional Certification

In early 2022, Routsis Training launched a unique, reliable, and cost-effective tool for workforce training and benchmarking — based on their popular Professional Certification Programs for plastics processing.

These Professional Certification Training Portals — or “Cert Portals,” as they’re commonly called — combine over 25 hours of powerful online training with a certification exam that evaluates the candidate’s understanding of important concepts that directly relate to their jobs.

“It’s an extremely cost-effective way to train your entire workforce. And these portals can be set-up very quickly, which allows companies to start seeing benefits almost immediately.”

Daniel Stephens, Vice President of Routsis Training

“The Cert Portals are becoming the go-to solution for on-boarding and employee development: particularly for small to mid-sized molders, extruders, and design firms,” stated Daniel Stephens, Vice President of Routsis Training. “It’s an extremely cost-effective way to train your entire workforce. And these portals can be set-up very quickly, which allows companies to start seeing benefits almost immediately,” Mr. Stephens said.

Routsis offers two different levels of Professional Certification for Injection Molding. There are also certification programs for Injection Mold & Plastic Part Design, Single-Screw and Twin-Screw Extrusion, and Extrusion Blow Molding. “If your plant runs multiple processes, we can easily create a custom solution that meets your facility’s particular needs,” said Mr. Stephens.

By default, each Cert Portal is configured to run two separate training tracks, geared toward different job positions and skill requirements:

  • Fundamental Courses
    This “101” course grouping benefits anyone in the facility by establishing a consistent knowledgebase, while emphasizing all aspects of safety.
  • Professional Certification
    These courses cover process parameters, lean manufacturing, troubleshooting, and other topics; benefitting Technicians, Supervisors, Managers, and Engineers.

Routsis Training will help you determine the number of active seats your plant needs. Once an employee has completed their assigned training, employers can use that seat to train another employee, according to Stephen Murphy, President of Routsis Training.

“Certification sharpens a company’s competitive edge and shows their customers that they’re committed to continuous quality improvement,” Mr. Murphy added.

FREE Scientific Molding App for iOS & Android

Our Scientific Molding Pocket Guide app for iOS and Android devices is now available free of charge.

Created by the scientific injection molding experts at Routsis Training, the Scientific Molding Pocket Guide is packed with practical information built on Routsis’s 30+ years of experience in plastics training and consulting.

The plastics processing reference guide for all injection molders

This convenient reference puts critical processing information at your fingertips. Compare the properties of different plastic materials & additives, learn the correct way to establish a Scientific Injection Molding process, troubleshoot injection molded part defects, quickly convert between Metric and Imperial Units… all in one app, on your smartphone or tablet.

Click here for more information.

In Memory of Andy Routsis

  • November 8th, 2021
  • News Release
  • 0 Comments
  • Routsis Training

With deep sorrow, Routsis Training announces the unexpected passing of its founder Andrew “Andy” Routsis. Andy passed peacefully in his sleep on November 4, 2021. He spent his lifetime working in the plastics industry, which he loved.

As President of Routsis Training, Andy has played a vital leadership role in the industry since the 1980s— providing guidance to companies worldwide, both large and small. Andy helped develop innovative training methods and an extensive library of online training courses — used by thousands of individuals around the globe.

Andy was a proud alumnus of the Plastics Engineering Department at the University of Massachusetts, Lowell, where he taught as an adjunct professor. He was also active in various trade associations and regularly spoke at industry events.

Andy truly enjoyed working, helping others, and forging great relationships. He also took great pride in his team at Routsis Training, many of whom have worked with Andy for over 25 years.

At this time, Steve Murphy will be stepping in to lead Routsis Training. Steve has 40+ years of experience in the plastics industry and has worked with Andy and his team since the 1990s. The company will continue Andy’s legacy of providing industry-leading training to plastics personnel and helping companies increase efficiency and profitability.

Andy will be greatly missed.

Sincerely,
David Routsis

5 Rules of Processing

To put it bluntly, if your technicians and engineers are not following these 5 simple rules your company is losing money.

Rule 1: Change One Aspect at at Time

By allowing the change to take place, it allows you to be deliberate in your changes.

Rule 2: Make Significant Changes

If you believe something is going to help, make a big adjustment and see what happens – if it went to far, you can always dial it back a little.

Rule 3: If a Change does not Work, Change it Back

Unnecessary changes cause the process to drift further and further away from the process standard.

Rule 4: Document The Process Outputs

There should be a standard documented process for each mold or die as well as a process sheet generated each time 1st piece approval occurs.

note: this is separate from the setup sheet which contains all the machine settings.

Rule 5: Document Every Change

Process changes are important, but also include anything else that affects the system such as repairs, cleaning, mold adjustments, and equipment changes.

Conclusion

This list may seem simple, but there are very few companies in the plastic industry which consistently use all 5 of these steps. The processors who are actually following these simple steps every day are some of the most competitive companies in the plastics industry.