Venting Problem

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I was recently asked…

George

We just received new material and started getting burn
marks on our parts near the end of fill. What do you think is causing this and
how can it be fixed?

My Response

Burn marks usually appear when high temperature gas combusts
in front of the melt during mold filling. In your case the new material may
have a slightly higher flow rate and the mold is not venting quick enough with
your current injection velocity. You should check and make sure your vents are
clean and able to vent properly.

Many polymers gas-off in the molten state releasing
particles that can clog the venting system. You may also want to check the melt
flow rate and compare it with data from previous batches of material. If
possible you may want to increase your fill time a bit to allow for longer venting.

-Andy

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