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This informative blog allows plastics professionals to discuss plastics training and technology. Brought to you by Routsis Training: the plastic industry's premiere training provider.

Testing the Check Ring…

I received this request the other day…

Mashesh
I want to open up a new discussion “How to do ring plunger test (check ring) in an injection molding machine”

My Response
When referring to a check ring performance, you need to first determine what you can evaluate. Since all check rings leak, and the amount of leakage is highly dependent on the material, machine, and process, the amount of leakage cannot be easily tested.
What is important to evaluate is the consistency of the check ring leakage. Since an injection molder wants to provide a consistent product, it is critical that the molding machine deliver a consistent volume of material each shot during 1st stage fill. To test this consistency, the best method is the dynamic check ring repeatability test.
Additional Thoughts
This test is covered in detail in the following post:
-Andy

Routsis in the Blogosphere…

Our website was recently included in a blog dedicated to teaching the use and applications of SolidWorks.

This unsolicited post, entitled Plastics Engineering Tutorials for Your Classroom, discusses how plastics processing training can be helpful for cross-training part designers and students.
To review this post and learn more about teaching for SolidWorks, please visit: http://blogs.solidworks.com/teacher/2011/06/plastics-engineering-tutorials-for-your-classroom.html
-Andy

When to Re-Torque Clamp Bolts…

I received this interesting question earlier today,,,

Larry
On an injection mold that is locked into the press for production for several months or a year at a time, how often should you take the machine out of service and re-check the mold clamps to make sure they have not loosened up to prevent damage and/or personal injury?
My Response
There is no industry standard for this, but it is a very important subject. One of the best strategies I see for this is to verify the clamp bolts at the same time routine maintenance is done to the mold. This means, when the machine is stopped to lubricate the components such as leaders pins, you can verify the torque of the bolts and levelness of the mold.
-Andy

Large Molding Machines…

Recently I was asked about manufacturers of larger molding machines…

Customer
Your recommendation on the best performing large all-electric presses – 2300 to 3000 ton range?

My Response
There are only a couple manufacturers who produce all-electric molding machines at this size range and I provided those names. My suggestion was to wait until NPE2012 if possible, since it is likely that more manufacturers will join the ranks of the ‘big molding machine’ manufacturers.
-Andy

Measuring Water Flow…

This question came across my desk last week…

MJ
If I want to measure the flow rate in the mold cooling system, should I measure the water coming IN the mold or the water going OUT of the mold?

My Response
Either is OK. Unless there is a leak, the IN and OUT flow rates should be the same.
Additional Thoughts
Some companies will also check the flow of each water line (during initial mold testing) just to ensure there are no significant restrictions or imbalances.
-Andy