Which Parameters to Maintain…?

I received this question this morning… MK After establishing the injection molding process for particular part, which parameters should we keep constant during the next subsequent production run? Whether it is Injection time, injection speed, or switch over position, or any other parameter.  My Response Actually, the focus should not be on the machine inputs, but the […]

Optimal Length of Feed Section…

I was asked this screw design question last week… JG What is the optimal length for the feed zone of the screw? note: this is for an injection molding machine My Response Generally speaking, the feed zone of the screw should be at least 1.5 times the total injection stroke. This allows the material in front of […]

What is Hydroysis…?

I was having a discussion with a colleague about material drying and asked this question the other day by his co-worker… Technician You guys keep referring to hydrolysis, what is it and how does it affect the material? My Response Basically, hydrolysis is the process of breaking the water molecule into a positive hydrogen (H+) atom and a negative hydroxide (OH-) molecule. These […]

Using Cylinder Nozzles…

I received this interesting question earlier this week… KD We are changing some of our tools to cylinder nozzles that decompress hot runner tools using carriage retract – closer to the manifold. Is this good? note: these cylindrical nozzles are designed to insert into the sprue bushing while being allowed to slide in and out as a seal is […]

Testing the Check Ring…

I received this request the other day… Mashesh I want to open up a new discussion “How to do ring plunger test (check ring) in an injection molding machine” My Response When referring to a check ring performance, you need to first determine what you can evaluate. Since all check rings leak, and the amount of leakage […]