Complications With 1st – 2nd Stage Transfer…

A technician encountered this interesting problem yesterday… Kevin We have been working to achieve 95-97% fill during first stage fill with zero hold time and pressure. As soon as I apply hold pressure and time, the screw continues at speed after transfer. My machine has a hold speed minimum setting, but no option to turn this setting off. I […]

Balancing Family Molds…

A common blog reader asked this question regarding family molds… Jim What is the best way of balancing a family mold? My Response When balancing family molds, it is best to approach it in two steps. Step 1 – Balance the runner system – When possible, try to balance the runner system so that each gate starts filling the […]

Same Supplier… Same Grade… Bigger Dimensions…

I received a follow-up question regarding a blog entry last week… ED We switched our product line over to 4710 PE 100 extruder grade PE about 2.5 years ago. The material was produced in Belgium. We sized all of our new tooling to this material.In February they started making the material in Texas. The supplier says the […]

The Purpose Of Feedthroat Cooling…

This question arrived via email yesterday… John Why is there water running through the barrel of an injection molding machine? My Response The basic purpose of the water is to cool the feedthroat to avoid bridging. The feedthroat is the area of the barrel where the material passes through from the hopper the screw. If this area gets too hot, the material may […]

How Colorant Affects Shrinkage

I received a detailed question via email the other day, I will do my best to convey the nature of the question in this blog… Kevin I am running as part in acetal and am having difficulty in maintaining the same dimensions as natural when running colorant: When molded with natural: overall length = 49.33 […]