Documentation is the First Step

Documentation is the first step to good troubleshooting, it is the first step to continuous improvement, it is the first step to process improvement, it is the first step to better maintenance, it is the first step to getting your technicians up to speed faster, etc. Question: During a recent on-site training session, I was […]

Correct Short Shot Size

The purpose of a short shot during 1st Stage Injection is to ensure that all cavities remain short at transfer during normal process variation. Question: I was told to short the mold around 98% based on final part weight, is that enough? My Response: Basing any short shot on the final part weight is an […]

Troubleshooting Sister Tools

When troubleshooting a problem which is unique to a particular tool, but not present in a sister tool, then the solution lies in locating the differences. Issue: Company is encountering an unexpected reduction in part dimensions after conditioning where a growth in dimensions has been seen in all similar parts. The parts which are similar […]

5S Skills Training

The implementation and maintenance of 5S is not just in having 5S events, but in developing 5S skills that can be used on a daily basis. Question: How do we get everyone in the plant on board with 5S? Our 5S events become very difficult and no one really likes them. My Response: The beauty […]