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This informative blog allows plastics professionals to discuss plastics training and technology. Brought to you by Routsis Training: the plastic industry's premiere training provider.

Global Skills Gap

In the global picture, employers in the USA actually fair relatively well in locating skilled production employees and engineers. Believe it or not, finding skilled employees is a world-wide phenomena.

Problem: Managers often say…”In our town, it is tough to find skilled production workers” or ” There is a significant lack of engineers in our state”. Basically, the lack of industry-specific trained personnel is a global issue in most developed countries. In difficulties in finding Engineering talent US ranks 6th behind Brazil, Germany, India, Japan,and the UK (based on research by Debra Auerbach from Careerbuilder.com). Much of this stems from the fact that there is an ever-increasing amount of specialization in each branch of every industry. For example, an employee working as a technician in one packaging company is unlikely to have all the skills necessary to work at another facility without some training.

Solution: It is the responsibility of each company to develop in-house training systems so you can develop talent in-house. This includes both the employees who are currently in your facility who want to advance as well as those who you hire and need to get up-to-speed.The most efficient in-house programs provide metered training and hands-on exercises over an extended period of time. This will instill the desired practices, habits, and behaviors in your employees.
Please feel free to read the article mentioned in this post:
-Andy

Good Part vs. Good Process

There is a big difference between making good parts and developing a good process. The problem with traditional troubleshooting is the focus on making good parts.

Good Parts vs. Good Process: Just because you are making a good part does not necessarily mean you have a good process. If your technicians only focus on making good parts, then they are just concerned with making an acceptable part at the moment. Unfortunately, if there is not a good process making a good part, then the process may not be robust enough to compensate for variability. A good molding process is designed to compensate for the natural variability of plastics.
-Andy

Relevant Training Will Help

It is never a bad time to train your employees. If you are having a problem keeping up with production, then effective, relevant workforce training will help you get more out of your production facility.

Training: Improving the knowledge of your employees will provide them with a better ability to handle adversity and make educated decisions. There is a difference between good parts and a good process. If your employees do not know how to develop a good process, then they are going to constantly adjusting the process to make good parts.
-Andy

Improving Process Efficiency – Mold Temperature

Since cooling time typically consumes 40-60% of the overall cycle time, it is very important to optimize the mold temperature. Although there are many aspects to mold temperature, this will give you some steps you can take to begin the optimization process

Find the Specifications: The first step in the process is to determine the recommended mold temperature range for your material. This should be available from the manufacturer, design guidelines, processing guidelines, online, or in a guidebook.
Optimize Process: You should initially try to produce acceptable parts using the lowest recommended mold temperature. If this is not possible, then increase the temperature and try again. Essentially, the lowest mold temperature which provides acceptable parts has the highest likelihood to provide the lowest cycle time.
-Andy

US Manufacturing Tax Incentive

The popular Section 179 deductions on equipment purchases have increased from 125,000 to $500,000 in 2013. This rapid deduction allows companies to deduct up to one half a million dollars in just one year without having to depreciate the equipment. The idea behind such a tax credit is to encourage companies to purchase new equipment because as they purchase new equipment and thus hire more people.
Concern:  Our industry has a habit of buying new equipment such as electric molding machines and low RPM grinders, but are using them properly. It is critical to know how to get the most out of your investment. To get the most out of your molding machine, you should optimize the fill, packing, recovery, temperatures, part removal, and documentation. These high performance machines are a great investment, but improper processing is like driving a Ferrari around in first gear.
For more information on the tax incentive visit:
-Andy