Documentation is the First Step

Documentation is the first step to good troubleshooting, it is the first step to continuous improvement, it is the first step to process improvement, it is the first step to better maintenance, it is the first step to getting your technicians up to speed faster, etc. Question: During a recent on-site training session, I was […]

Correct Short Shot Size

The purpose of a short shot during 1st Stage Injection is to ensure that all cavities remain short at transfer during normal process variation. Question: I was told to short the mold around 98% based on final part weight, is that enough? My Response: Basing any short shot on the final part weight is an […]

Troubleshooting Sister Tools

When troubleshooting a problem which is unique to a particular tool, but not present in a sister tool, then the solution lies in locating the differences. Issue: Company is encountering an unexpected reduction in part dimensions after conditioning where a growth in dimensions has been seen in all similar parts. The parts which are similar […]

5S Training in the News

Maintenance and Repair Organization (MRO) is an important aspect to efficient and timely equipment maintenance. Issue: In most Lean manufacturing efforts, maintenance and management tend to be the two slowest departments to adopt practices such as 5S. This may be because they are perceived as an indirect or supportive component of Manufacturing, but this is […]